Typical battery inspection setup showing a “stacked” type cell with alternating Anode/Cathode (blue & red) layers with polymer separator (green) between each interface. Incident SWIR radiation illuminates the sample and the light reflected back to the SWIR image sensor provides detail regarding the subsurface layers covered by the separator.
X-rays may show surface damage or cracks in the battery that may indicate improper handling or shipping damage. X-ray inspection and CT scans provide a non-invasive, rapid, and detailed examination of the internal structure and material distribution of batteries.
Edge Detection: One area where SWIR battery inspection promises to improve upon legacy solutions, is battery capacity. Battery capacity is proportional to the amount of overlapping electrode area achieved during assembly.
Porous structures can affect battery performance by impeding electron and ion flow. X-ray images or CT scans can show the thickness and homogeneity of individual layers in the battery. Deviations from the desired values may indicate production defects. CT scans can reveal anode overhangs or other misalignments between anodes and cathodes.
X-ray images or CT scans can show whether the materials in the battery are evenly distributed. Irregular distributions can indicate manufacturing defects that can affect battery performance. X-rays can detect air bubbles or air pockets within the battery.
Battery manufacturers' quality control requirements vary widely and can be broadly divided into three categories: Manufacturers who produce lower volumes or have low-quality requirements for their products only need manual systems for small batches or single inspections. These are often high-resolution laboratory CT systems.
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X-ray can reveal defects hidden within material and can be helpful in inspections across a wide range of industries involved in battery supply chains including mining, raw
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Moving down the battery, inspect the cell/unit containers for signs of crazing, cracking, seepage or leakage. Use an inspection mirror if necessary to check the bottom of each cell/unit particularly
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Check that all electrical safety devices (e.g., AC miniature circuit breaker, circuit breaker in the DC distributor, and external switches in the battery cabinet doors) are intact. If an electrical safety
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Improved inspection capabilities are needed to help drive down cost, increase energy densities, and improve overall safety and reliability. Short Wave Infrared (SWIR)
Share your interval load, tariff and operating goals for a practical system review.
